Mixing & Homogenizing | Emulsions, Suspensions & Powders
Symex is a global leader in high-efficiency mixing and homogenizing systems for producing emulsions and suspensions.
Vacuum Mixing & Homogenizing
Symex, the premium solution for pharmaceutical and cosmetics production, develops and produces vacuum mixing and homogenizing plants for the manufacturing of liquid, pourable and semisolid emulsions and suspensions:
- Lab scale from 4 – 30-liter batch capacity
- Pilot plant station scale from 30 – 200-liter batch capacity
- Production plant scale up to 20,000-liter batch capacity
- All plants can be included with one or more phase vessels.
All plant concepts can be augmented by special operation solutions: Emulsifying equipment, explosion protection according to ATEX/NEC/CEC, fully automatic cleaning and sterilization capability, fully automatic batch systems, and high volume raw material feeding systems etc.
Our advantages include:
- 100% repeatable product quality (viscosity, particle size distribution and stability)
- Significant reduction in processing times
- Improvement in product stability
- Significant reduction in cleaning times and media consumption
- Optimum temperature guidance
- Automated, safe and repeatable raw material handling
Coaxial Agitator
Complete control of the mixing profile in the vessel at all speeds and viscosities
• Mixing up to 1,500,000 cP product viscosity
• Counter rotation with independent speed settings for both agitators
• Excellent temperature distribution
• Quick and homogeneous mixing
• Optimum cleaning (fast and residue-free)
Co-Twister Homogenizer
Independent control of flow and shear
• Rotor-Rotor Principle
• 2 separate drive motors
• 0-70 m/s differential speed in the shear gap (shear speed)
• High pumping output for homogenization and CIP
• Quick homogenization of highly viscous and shear-sensitive products
• Direct influence on droplet and particle size
• Product discharge without shear (replaces discharge pumps)
• Pigment grinding (replaces mills of all kinds)
• Highest energy density (replaces high-pressure homogenizers)
Temperature Control System
Secondary circuit system for controlled and precise temperature management
• Control accuracy of +/-0.5 °C of product temperature
• Double heat exchanger systems (heating and cooling)
• No direct steam or cooling water supply in the double jacket
• 4 different control modes (Quick/Ramp/Delta-T/Inlet)
• Inlet temperature limitation
Visit https://symex.de for more information.
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